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Dillard Slay's profile image
Dillard Slay posted 07/27/26 04:25 PM

Hello team!

I am trying to set up a calibration data sheet but I am running into problem with the tolerance setting. 

The instrument range is 0-3000 psi

the output range is 4-20 mA 

The tolerance is +/-2 of span. 

When I use the %span and +/- at 2 the value flags as outside of range every time. The allowable value should be with +/- 0.32 mA since my tolerance is 2%.

Any guesses what I have done wrong? 

Data Sheet
Sheshank Shekhar's profile image
Sheshank Shekhar

Hi Dillard,

As I can see, there doesn't appear to be anything wrong with the definition. However, I am unable to see the checkpoints and the calculated tolerance from the Work Order screen.

Could you please confirm the calculated tolerance value based on the input value you are using for testing?

Omar Chaar's profile image
Omar Chaar

Hi Dillard - I asked your question to our calibration expert here at SMS and got the following.  If needed, I'd be happy to put you in touch. Thanks!

Observations

Tolerance on Output is set to Y. This means that Maximo will calculate the tolerance as:

The values for the %Span criterion are calculated from the calibrated input span of the asset. The values are then converted to output units and are added to or subtracted from the desired output value to determine the range limits.

 

The span is the algebraic difference of the input upper and lower range values divided by 100.

 

If the tolerance is based on output, then no conversion is required.

 

Either way should work in this case because we are using %SPAN.

 

In the Tolerance 1 section, you can also/instead use the Single From (-2), To (2), and As (+/-) to define the tolerance if the tolerance is not summed.

 

Both the Input and Output Min Field Resolutions are set to 0. This will result in the tolerance limits only be displayed to 0  decimal places (depending on what settings are set on the Configuration tab of the Data Sheet for Tolerance Limits and Error).

 

 

Investigation

We expect that math should be…

 

 

From

To

 

 

 

 

Input

0

3000

psi

 

 

 

Range Limit

 

 

 

 

 

 

Output

4

20

mA

 

 

 

Tolerance

-2

2

converted to output

-0.32

0.32

mA

 

 

 

 

 

 

 

Nominal Input

1500

 

 

 

 

 

Input Range Limit

 

 

 

 

 

 

Input Range Limits Clipped

 

 

 

 

 

 

Desired Output

12

 

 

 

 

 

Tolerance

11.68

12.32

 

 

 

 

 

Note that the tolerance limits are values that are less than one and require 2 decimal places to display properly. A Min Field Resolution of 0 does not support this. In other words, Maximo will display the Tolerance Limits from 0 to 0, instead of the desired Tolerance Limits from -0.32 to 0.32.

 

To change this, consider setting different values for the Input and Output Min Field Resolutions based on the actual expected resolutions of the equipment being used. Also consider using the Tolerance Limits and Error section on the Configuration tab to set:

Expressed in Output Resolution plus 'n' places = Y

And Plus 'n' Places to 1

This will display the Tolerance Limits to an extra decimal place so you can peak and see what the next number is.

 

Solution

Change the (Output, but also review the Input) Min Field Resolution value to a value appropriate for the equipment and to at least 2 so that Maximo can then display the tolerance limits out to two decimal places.

Also consider using the Tolerance Limits and Error section on the Configuration tab to set:

Expressed in Output Resolution plus 'n' places = Y

And Plus 'n' Places to 1

This will display the Tolerance Limits to an extra decimal place so you can peak and see what the next number is.

 

Screen Shots and Steps to Recreate

Create a new Data Sheet

Add a new Asset Function

Populate

Input

Tolerance on Input

Y

MFR

0

From

0

To

3000

Unit

psi

 

Output

Tolerance on Output

 

MFR

0

From

4

To

20

Unit

mA

 

Tolerance 1

Description

+/- 2 %SPAN

From

-2

To

2

As

%SPAN

Status when Exceeded

ACTION

 

 

 

 

Add new Calibration Point

Populate

Calibration Point

1

Nominal Input

1500

Observe that Maximo populates:

Desired Output

12

Tolerance 1 From

12

Tolerance 1 To

12

 

 

 

Navigate to the Configuration tab

Note the Tolerance Limits and Error settings

 

 

Change the Plus 'n' Places from 0 to 1

Save the record

 

 

 

Navigate to the Data Sheet tab

Review the Calibration Point Tolerances again

 

 

Note that they are now displayed to 1 decimal place

Now change the Output Minimum Field Resolution from 0 to 2

Save the record

 

 

Review the Calibration Point Tolerances again

 

 

Note that they are now displayed to 2 decimal places (2 from the output MFR + 1 from the Configuration of the Tolerance Limits and Error)